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November 2008 | Dental Lab Products
Step-by-Step: ELC-One

 

Competitive control

Create a VITA In-Ceram coping using electro deposition technology.

Information provided by GlobaLink Dental Solutions Inc.



 

ELC-One

Features

• Affordable technology with quick return on investment

• Cost per unit only $10

• Proven long-term clinical success

• Easy operation and setup

• Traditional placement, prep design, and cementation

• Optional adapter produces up to 10 units simultaneously

1443 Capri Lane, Suite 5904

Weston, FL 33326

877-446-6475

GlobaLink Dental Solutions LLC

www.glsdental.com

 
 
  

ELC-One Processor (Electro Layered Ceramic) technology processes a biocompatible, radiolucent VITA® In-Ceram material directly onto the master die. This process eliminates the need for model duplication, resulting in faster, more accurate processing with consistent coping thickness and optimal fit.

The combination of ELC and VITA In-Ceram (alumina and zirconia hybrid) produces a dense, high-strength all-ceramic restoration clinically proven by its 19+ years of clinical success and more than 98% success rate.

The ELC-One System is affordable for any size laboratory, which means a faster return-on-investment. The low cost of $10 to $13 per coping (labor and materials) with no annual maintenance fee is an optimal business strategy to stay in control and competitive, and to overcome the rising cost of precious metals and/or outsourcing charges.

Following are the steps required to process a single die using the ELC-One electrolayering system.

01 Apply separation and spacer wax to the master die, followed by a dust coating of VITA® In-Ceram powder (Fig. A).

02 Place the master die into the modeling putty on the die holder (Fig. B).

03 Place the die holder onto the axis arm of the ELC-One machine. The electro deposition process is ready to begin.

04 The electrophoresis deposition process for single units takes approximately 10 minutes; for 3-unit bridges, 15 minutes (Fig. C).

05 When the dipping process is complete, remove the die holder from the ELC-One unit.

06 Trim away the over-dipped In-Ceram material beneath the margin (Fig. D).

07 Remove the unsintered coping from the master die by directing the hot air from the heat gun over the processed dipped coping for 10 seconds (Fig. E). Note: This softens the underlying wax and allows for easy removal of the coping from the die (Fig. F). The results are a uniform, consistent thickness of the coping. The thickness is controlled and adjustable by pre-set parameters during the initial set-up of the ELC-One Processor.

08 Sinter the copings/bridges. Note: The VITA Inceramat 3T by VITA, which is sold with the ELC-One System, has been designed and is highly recommended for this process (Fig. G).

09 After sintering, apply the VITA® In-Ceram infiltration glass in a 1- to 1.5-mm thickness to the surface of the sintered substructure (Fig. H). The infiltration glass application provides the strength and shade of the substructure.

10 Fire the framework to prepare the surface to receive the veneering porcelain. Note: The results are a strong, optimal fitting substructure that is radiolucent and biocompatible.

11 The x-ray shows the radiolucency of the VITA® In-Ceram substructure (Fig. I) and the ability of the clinician to detect cavities long after the restoration has been placed.

Fig. J demonstrates the esthetic life-like results. Using the VITA VM7 porcelain system (Vident) is recommended. This In-Ceram case (Central Restoration, #9) was created and photographed by Edward McLaren, DDS, UCLA.

Note: The completed In-Ceram restoration can be cemented with zinc phosphate, glass ionomer, polycarboxylate, and resin adhesives. Panavia 21 TC or Panavia F 2.0 is recommended. 

 

 
  

Fig. A After separation and spacer wax application, apply a dust coating of VITA® In-Ceram powder.

  Fig. B Place the master die into the modeling putty on the die holder.

  
Fig. C Begin the electrophoresis deposition process.
  

Fig. D Trim away the over-dipped In-Ceram material beneath the margin.


  
Fig. E Direct hot air from the heat gun over the processed dipped coping.
  Fig. F This softens the underlying wax and allows for easy removal of the coping from the die.

 
  
Fig. G Sinter the copings/bridges in the VITA Inceramat 3T sintering furnace.
  

Fig. H Apply VITA® In-Ceram infiltration glass in a 1- to 1.5-mm thickness to the surface of the sintered substructure.


  

 
Fig. I The x-ray shows the radiolucency of the VITA® In-Ceram substructure.
  Fig. J The completed restoration in the mouth exhibits life-like esthetics.

 

 

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